Expanded Metal Is A Versatile Product
Expanded metal has the power to perform in industrial environments, aesthetics to enhance architectural designs, and versatility to perform a variety of functions. Routinely used in signage, balustrade infills, cabinet additions, plant displays and other applications, this dynamic family of products suits almost any design. Its lightweight properties make it easy to cut to size and machine during installation. Our expanded sheet products are available in many material types, including Aluminum, Brass, Carbon Steel, Copper, Stainless Steel and more! Dek-Mar has a wide range of mesh and aperture sizes, wire diameters and patterns. These are products made to order.
Benefits of Expanded Metal
Expanded metal mesh has a reputation for being versatile, affordable and incredibly durable, which is why more and more industries are recognizing its value for a multitude of applications. Expanded Metal is currently working on a variety of new products.
Expanded metal has a reputation for being versatile, economical and incredibly durable, which is why more and more industries are recognizing its value for a multitude of applications. Expanded metal is currently working on various new product development partnerships with Design Engineers and major manufacturers in the automotive and aerospace industries. Although Expanded metal has been around for decades, the benefits of this versatile and underutilized material are largely unrecognized, so the Expanded metal Company has compiled a list of little-known facts about metal mesh to assist the Design Engineer.
High Strength-to-Weight Ratio
Independent research conducted by the University of Factories confirms that expanded metal mesh can be stronger than the equivalent solid metal.
Excellent Conductivity
Combined with low resistance expanded metal, it is an excellent conductor of electricity, magnetic flux and thermal heat. Expanded sheet is widely used in fuel cells and battery packs that use titanium, copper and nickel meshes.
Increasing Area
The expanding metal can stretch the metal up to 30 times without breaking. For example, one square meter of metal can be expanded into a 10, 20 or 30 meter long plate and continue to be a plate without joining or welding. This cost-effective method for reinforcement, screening and coating and is widely used in filtration applications.
Sustainable Production
Expanding metal fabrication processes combine traditional methods with cutting-edge technology to minimize waste metal. Additionally, recycled materials are used and the final product can be recycled along with any waste.
Composite
The expanded metal provides an outstanding key to adhesion and coatings, strength for its strengthening and forming capabilities, making it an ideal candidate for use in nuclear fuel capsule protectors. Expanded metal can be easily combined with other materials to contribute to a finished component.
Fantastic Light
The textured angles of expanded metal used in highway anti-glare panels and architectural solar panels and facades can be used to control lighting that reflects, diffuses, or absorbs natural and artificial light.
All malleable metals expanded
Available as standard for metal, aluminium, brass and copper stock items. More bespoke products have been expanded from titanium, nickel, platinum and gold. Basically, any malleable metal can be expanded in addition to some plastics, papers, fabrics and foils.
Wide product range
Expanded metal can be made into a multitude of shapes: diamond, hexagonal, square, oval, circular. The product combinations and possibilities are endless, ranging from 0.3mm mesh to 6mm heavy-duty walkways and under 10% and over 90% open areas. With more than 6,000 mesh now and 120 years of experience, we've been pushing the boundaries more than ever before, recently producing the largest extended mesh worldwide.
New product development partnerships
The Expanded Metal Firm has extensive experience in the automotive sports car market and works closely with design engineers and manufacturers to prototype, model and develop finished products.
Flexibility
Expanded metal is a versatile material that can be pressed, shaped, formed, framed, welded or corrugated. Our dedicated Value Added Department can assist with component manufacturing.
Design Practices
The key design feature of expanded sheet mesh is its versatility. The technical and manufacturing aspects of the product allow for custom builds, but without a special price tag. For this reason, it benefits from various uses in buildings.
The uses of expanded metal products fall into five main areas: containment, protection, support, decoration and filtration. Expanded metal's lightness and strength make it an ideal material for a wide variety of commercial and industrial security applications, such as display guards, stair and warehouse enclosures, cabinets and tool room partitions. It is also particularly valuable in the construction of safety guards for equipment with high heat build-up or where ventilation is required. In addition to all this, there are a growing number of applications where the use of expanded metal makes a design statement and improves overall building design, such as those discussed below.
Expanded metal is a versatile material that has a wide range of applications in various industries. It is made by cutting and stretching a metal sheet to create a pattern of diamond-shaped openings. This process creates a mesh-like material that is strong, lightweight, and easy to work with.
Expanded metal has many advantages over other materials. For example, it is more durable than wire mesh, and it is less likely to break or tear. It is also more cost-effective than perforated metal and requires less material to create the same surface area. Additionally, expanded metal is easy to install, and it can be cut and formed to fit specific applications.
One of the main uses of expanded metal is in construction. It is often used as a support material for concrete slabs, as well as for fencing, partitions, and safety grating. Expanded metal is also used in the manufacturing of air filters, speaker grills, and ventilation systems.
Another use for expanded metal is in decorative applications. It can be used to create unique patterns and designs for architectural features, such as facades, ceilings, and wall cladding. Expanded metal can also be used to create artistic sculptures and other decorative elements.
Expanded metal is available in a variety of materials, including aluminum, stainless steel, carbon steel, and copper. Each material has its unique properties, such as corrosion resistance, strength, and conductivity. The choice of material depends on the specific application and the environment in which it will be used.
One of the key features of expanded metal is its ability to provide a high degree of visibility and airflow while still providing security and protection. This makes it an ideal material for applications where ventilation and visibility are important, such as in security screens, window guards, and machine guards.
In conclusion, expanded metal is a versatile material that has many applications in various industries. It is strong, lightweight, and cost-effective, making it an ideal choice for a wide range of applications. Whether used in construction, manufacturing, or decorative applications, expanded metal provides a unique combination of strength, visibility, and airflow that makes it an excellent choice for many different applications
Expanded metal is a versatile material that has many uses in construction, industrial, and decorative applications. It is created by cutting and stretching a metal sheet, creating a pattern of interconnected diamond-shaped openings. The result is a strong, lightweight, and rigid material that has excellent structural integrity. In this article, we will discuss the uses, benefits, and manufacturing process of expanded metal.
Uses of Expanded Metal
Expanded metal has a wide range of applications due to its unique properties. Here are some common uses of expanded metal:
- Security: Expanded metal is used in security doors, window screens, and fencing because of its strength and durability.
- Grating: Expanded metal grating is used for catwalks, platforms, and stair treads because it provides good traction and allows for drainage.
- Filtration: Expanded metal is used as a filter medium because it can be made to have a specific pore size, allowing it to filter out unwanted materials.
- Decorative: Expanded metal can be used as a decorative element in building facades, furniture, and artwork.
- Acoustics: Expanded metal can be used in sound absorption panels to reduce noise levels.
Benefits of Expanded Metal
Expanded metal has many benefits, including:
- Strength: Expanded metal is stronger than traditional metal sheets of the same thickness, making it an excellent choice for applications where strength is important.
- Lightweight: Expanded metal is lighter than other metal sheets, making it easier to handle and transport.
- Cost-effective: Expanded metal is more cost-effective than other materials because it requires less material to achieve the same strength.
- Versatile: Expanded metal can be used in a wide range of applications, from security to decoration, making it a versatile material.
Manufacturing Process of Expanded Metal
Expanded metal is created by cutting and stretching a metal sheet. The metal sheet is first cut in a pattern, leaving a series of interconnected diamonds. The sheet is then stretched, creating a three-dimensional pattern of interconnected diamond-shaped openings. The amount of stretching and the size of the diamonds can be customized to create a specific pattern and strength.
Conclusion
Expanded metal is a versatile material that has many uses in construction, industrial, and decorative applications. Its unique properties, including strength, lightweight, and cost-effectiveness, make it an excellent choice for a wide range of applications. Whether you are looking for a strong and durable material for security or a decorative element for your building facade, expanded metal is an excellent choice.
Expanded metal is a versatile and widely used material in various industries due to its unique properties and applications. It is created by slitting and stretching a solid metal sheet, resulting in a pattern of interconnected diamond-shaped openings. This manufacturing process enhances the metal's strength and rigidity while reducing its weight, making it an ideal choice for a range of structural, decorative, and functional purposes.
One of the primary advantages of expanded metal is its excellent strength-to-weight ratio. The expansion process increases the metal's surface area, providing enhanced load-bearing capabilities without sacrificing structural integrity. This makes it suitable for applications where weight reduction is critical, such as aerospace, automotive, and construction industries.
Expanded metal's open design allows for improved ventilation and light transmission, making it valuable in applications where airflow or visibility is important. It finds extensive use in architectural projects, such as facades, sunscreens, and partitions, as well as in filters, grilles, and air vents.
The interconnectivity of the diamond-shaped openings in expanded metal enables efficient drainage and filtration. This property makes it a popular choice for drainage systems, water treatment facilities, and screens for separating solids from liquids or gases.
Additionally, expanded metal offers excellent security features. Its sturdy construction and sharp-edged pattern create a formidable barrier, making it commonly used for fencing, security gates, window guards, and machine guards.
The material can be easily fabricated into various shapes, sizes, and configurations, providing flexibility in design and installation. It can be painted, powder-coated, or anodized to enhance its aesthetics, corrosion resistance, and durability.
In conclusion, expanded metal is a versatile and practical material with a wide range of applications. Its strength, lightweight nature, ventilation properties, drainage capabilities, and security features make it indispensable in industries such as construction, architecture, automotive, and manufacturing.
In industrial settings, expanded metal serves multiple purposes. It is frequently used as grating for walkways, platforms, and stair treads, providing a durable and slip-resistant surface. Expanded metal mesh is also utilized for machinery and equipment enclosures, safety barriers, filtration systems, and reinforcement for concrete structures. Its strength-to-weight ratio makes it an efficient choice for applications requiring structural integrity while minimizing material usage.
One of the primary benefits of expanded metal is its versatility in terms of size, shape, and material options. It can be produced from various metals, including stainless steel, aluminum, carbon steel, and copper, each offering different properties such as corrosion resistance, strength, or aesthetic appeal. The diamond-shaped openings can also be customized to achieve specific mesh sizes and open areas, enabling the material to suit specific applications.
In the realm of construction and architecture, expanded metal finds widespread use due to its functional and decorative qualities. It is commonly employed in building facades, sunscreens, balustrades, and partitions. The expanded metal panels provide excellent airflow, light transmission, and visibility while offering a degree of privacy and security. The material can be shaped, bent, and welded to conform to complex designs and architectural requirements.
In industrial settings, expanded metal serves multiple purposes. It is frequently used as grating for walkways, platforms, and stair treads, providing a durable and slip-resistant surface. Expanded metal mesh is also utilized for machinery and equipment enclosures, safety barriers, filtration systems, and reinforcement for concrete structures. Its strength-to-weight ratio makes it an efficient choice for applications requiring structural integrity while minimizing material usage.
Beyond its functional applications, expanded metal has gained popularity in artistic and creative pursuits. Artists and designers appreciate its unique texture, transparency, and shadow play. Expanded metal sheets can be used as decorative screens, sculptures, signage, or even as cladding for artistic installations. The material's ability to capture and manipulate light, coupled with its malleability, allows for the creation of visually striking and dynamic designs.
In conclusion, expanded metal is a highly versatile and practical material with a wide range of applications. Its expanded structure enhances strength and flexibility while providing opportunities for customization. From construction and industrial uses to artistic endeavors, expanded metal offers a combination of functionality, durability, and aesthetic appeal that makes it a valuable choice for many projects.